Advantages of Industrial Automation

Hugh machines and pieces of equipment have been around for decades and centuries together. After the Industrial Revolution in the 19th century, there was a huge transition in production processes, as well as in other industrial processes like construction. This transition brought about a huge change from hand and traditional methods of production to the uses of machines and machinery.

Today, machines and tools are more advanced than ever, with easy control, low risk of error, high efficiency, and consistency. Automation technology has been in use for decades, since the early 70’s, and has continued to evolve with constant innovation and R&D. Automation is applicable in various applications from commercial buildings and homes to Industries and manufacturing processes.

Industrial Automation, over traditional industrial processes, has many advantages or benefits. All of its benefits have contributed to its increased applications in various sectors, and its popularity among innovators, developers, and designers. The basics of industrial automation are the computer control system, which reads or understands instructions, fed into the computer in the form of programs and codes, to carry out various operations. Automation in Industries replaces the involvement of humans (with the exception of programmers, technical maintenance professionals and service staff) with the use of logical programming commands.

Advantages of Industrial Automation

Here are a few significant advantages of industrial automation, over mechanized and traditional industries and industrial processes.

Productivity and efficiency:

Manufacturing establishments with manual labour or manned production processes, with labor working in shifts that cover 24 hours, still isn’t as productive as a fully-automated or partially-automated facility would be. Moreover, these establishments and plants require closure during holidays and for maintenance. Industrial automation is capable of running continuously 24/7, 365, with a significant improvement in the productivity of the establishment.

Consistency:

Industrial automation or automated machinery can operate continuously with the same level of consistency through. The replacement of human involvement with logical computer control reduces the human error and the error of production to about 0.00001%. Not only is there consistency in the quality of the products but there is also a huge decrease in the number of defective products, and wastage of material, energy and time.

Increased safety:

The use of Industrial automation reduces the need for human or manual labour in hazardous and harmful environments and operations. Robots and computer controlled machines can easily perform operations in conditions that are harmful to human health.

Flexibility:

Industrial automation makes industrial processes extremely flexible, with an ease in making changes to each process. These machines can be programmed to do any task, and any change in operation can be facilitated by a reprogramming or a change in the coding, without the need for special training.

High Quality:

As mentioned before, with improved consistency, reduced error as associated with human involvement and the ability to perform any operations improves the quality of products by a significant measure.

In addition to these benefits, With the implementation of automation in Industrial operations like production, assembly, and packaging, companies enjoy lower expenditure in the long run and easy access to automated data and more accurate information. With the elimination of various expenditures and unproductive payments with regard to human labour, such as paid leave, bonus, pension and compensation, automation helps the company save money in the long run. Because of all these major benefits, among others, many industries have opted for and adopted automated operations in most or all of their processes.

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